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Activated Carbon for Dye Decolorization

Date :2024-11-04
Classify: Activated Carbon
Printing and dyeing wastewater is the most polluting wastewater produced by the textile industry, and its discharge accounts for more than 10% of the total industrial wastewater discharge. It has the characteristics of large chromaticity, high organic matter concentration, complex composition, and difficulty in biodegradation. It is one of the most important sources of water pollution. Activated carbon has become one of the preferred materials for decolorization of dye wastewater due to its unique physical and chemical properties and excellent adsorption performance. The rich functional groups and developed pore structure on the surface of activated carbon enable it to effectively adsorb various dye molecules, thereby achieving the purpose of decolorization.
Activated Carbon for dye

Dye Wastewater source

Dye wastewater mainly comes from the textile, printing and dyeing, papermaking and other industries. These wastewaters not only affect the beauty of the water body, but also hinder photosynthesis and damage the aquatic ecosystem. Dyes have complex molecular structures and stable chemical properties. Traditional treatment methods often fail to achieve ideal treatment effects. Common dye types include:
• Reactive dyes
• Direct dyes
• Disperse dyes
• Acid dyes
• Basic dyes

How Does Activated Carbon Clean Dye Wastewater?

Printing and dyeing wastewater usually contains a variety of complex dye components, including disperse dyes, reactive dyes, direct dyes, etc., as well as various auxiliaries and organic matter, which makes wastewater treatment difficult. In particular, some polymer dyes and dark dyes have stable molecular structures and it is difficult to achieve ideal results with conventional treatment methods. 

Activated carbon can efficiently remove various dye molecules and organic matter from water due to its excellent adsorption performance. Even for dark wastewater, activated carbon treatment can significantly reduce the color and improve the quality of the effluent. This treatment effect is not only applicable to single dye wastewater, but also shows good treatment effect to mixed dye wastewater.
activated carbon for dye wastewater

Selection of activated carbon

In printing and dyeing wastewater treatment, the choice of activated carbon directly affects the treatment effect and operating costs. According to the characteristics of wastewater and treatment requirements, two forms of powdered activated carbon (PAC) or granular activated carbon (GAC) are usually available. Both types of activated carbon have their own characteristics and are suitable for different treatment scenarios.

Due to its small particle size (generally less than 200 mesh), powdered activated carbon has a larger specific surface area and more contact points, and can quickly reach adsorption equilibrium. This characteristic makes it particularly suitable for treating wastewater with large fluctuations in water quality, and the dosage can be flexibly adjusted according to the incoming water quality. Powdered activated carbon shows significant advantages in emergency treatment or short-term intensive treatment. However, it should be noted that powdered carbon needs to be separated through sedimentation or filtration after use, and it is difficult to recycle, which increases operating costs to some extent.

Granular activated carbon is more suitable for fixed bed continuous treatment systems due to its larger particle size (usually between 10-40 mesh) and excellent mechanical strength. Not only is it simple to operate and maintain, it can also be reused through thermal regeneration or chemical regeneration, greatly reducing long-term operating costs. For printing and dyeing enterprises that process large amounts of water and require long-term stable operation, granular activated carbon is an economically feasible choice. Especially in the advanced treatment stage, fixed bed granular activated carbon can continue to provide stable effluent quality.

Conclusion

Activated carbon can be used as a means of pretreatment, deep treatment or terminal treatment in dye wastewater treatment. For example, when treating reactive dye wastewater, modified activated carbon can achieve excellent decolorization effect; for direct dyes, conventional activated carbon can also achieve ideal removal efficiency.
Zhulin Carbon relies on its deep technical accumulation and rich application experience to provide customers with professional dye wastewater treatment solutions. If you are looking for a reliable dye wastewater treatment solution, please contact us.
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